Asset Integrity, optimized.
Bighorn Integrity is developing modern software solutions and providing expert consulting services to mechanical integrity programs across the energy supply chain.
Trusted by industry leaders across the energy sector
Purpose-built software for asset integrity
We know that change is hard. Our solutions will supercharge your existing inspection data management software (IDMS), combining practical integrity management expertise with modern technology to deliver a suite of digital tools that works with your current work processes, not against them.
Reduce Unnecessary Inspections
Intelligently identify and correct inspection tasks that are being driven by erroneous data or incorrect intervals. Optimize Condition Monitoring Locations to remove low-value data points where damage is unexpected.
Crush Inspection KPIs
Achieve top-tier cost performance for your inspection organization. Utilizing advanced analytics, optimize your annual inspection scope to maximize the amount of technician time spent collecting data rather than traveling to the equipment, securing permits, and dealing with access issues.
Optimize Turnaround Scope
Be prepared for your next turnaround by automatically analyzing historical turnaround inspection reports to identify past damage, necessary repairs, access requirements, and other potential scope additions so inspection and repair scope can be executed ahead of schedule and under budget.
Maintain Regulatory Compliance
Built-in compliance tracking to ensure that all equipment inspection intervals and due dates are compliant with modern industry inspection codes, including time- and risk-based inspections per API 510, API 570, and API 653 depending on asset type.
Consulting services that drive results
We provide hands-on consulting to solve your most complex mechanical integrity challenges.
Expert Consulting
Dedicated mechanical integrity and corrosion engineering support with extensive experience managing integrity and inspection programs for refining, petrochemical, and midstream facilities.
Inspection and Repair Planning
Comprehensive strategy development for inspections and repairs, including RBI revalidations, corrosion circuit analysis, and turnaround planning.
CML Optimization
Optimize your thickness inspection program by reducing low-value inspection locations while ensuring high-risk assets have adequate inspection strategies to prevent loss of containment.
Circuitization
Collecting inspection data is an investment. Proper equipment and piping circuitization is essential for effective data analysis. Recircuitization enables facilities to manage corrosion data more effectively and predict equipment replacements before failures occur.
Program Development and Implementation
Develop comprehensive mechanical integrity program documents and procedures tailored to your facility's unique requirements. Establish robust frameworks for inspection intervals, damage mechanism tracking, and regulatory compliance that integrate seamlessly with existing operations.
Root Cause Failure Analysis
Expert investigation and identification of underlying damage mechanisms causing equipment failures. Develop actionable prevention strategies to eliminate recurrence and improve asset reliability through systematic analysis and metallurgical expertise.
Fitness for Service
Advanced engineering assessments per API 579 Fitness-For-Service code, including creep life calculations on fired heaters and pressure vessels. Evaluate remaining equipment life and structural integrity to support safe operation beyond traditional code-based retirement criteria.
Corrosion Under Insulation (CUI) Programs
Develop efficient CUI inspection programs that leverage the latest non-destructive examination (NDE) methods including advanced ultrasonic techniques, infrared thermography, and real-time radiography. Prioritize high-risk systems while minimizing unnecessary insulation removal to reduce inspection costs.
Ready to enhance your mechanical integrity program?
Schedule a consultation with our team to discuss your specific challenges and discover how our software and consulting services can optimize your operations.